Corolla L4-1.8L (2ZR-FE) (2009) Toyota Workshop Manuals Engine, Cooling and Exhaust Engine Seals and Gaskets, Engine Cylinder Head Gasket Component Information Service and Repair Components Page 2267. Engine Maintenance / Repair Manual Suitable For Vehicles / Machinery Running The Following Engine/s Toyota 1TR-FE 2.0 / 2TR-FE 2.7. Disclaimer We are not the publisher of this resource, this resource is available for free on the internet. We have simply collated it. Page 1 1NZ-FE ENGINE JDESCRIPTION The 1NZ-FE engine is a in-line, 4-cylinder, 1.5 liter, 16-valve DOHC engine. The VVT-i (Variable Valve Timing-intelligent) system, DIS (Direct Ignition System) and ETCS-i (Electronic Throttle Control System-intelligent) are used on this engine in order to realize high performance, quietness, fuel economy and clean emission.
We are proud to announce a significant enhancement to our Hybrid Battery Warranty. Starting with the 2020 model year, every Toyota hybrid battery warranty is being increased from 8 years or 100,000 miles, to 10 years from date of first use, or 150,000 miles whichever comes first. This enhancement serves as an indication of our confidence in the quality, dependability, and reliability of our products.
On top of our basic coverage, we offer:
Hybrid-Related Component Coverage1 Hybrid-related components, including the HV battery, battery control module, hybrid control module and inverter with converter, are covered for 8 years/100,000 miles. The HV battery may have longer coverage under emissions warranty. Refer to applicable Warranty & Maintenance Guide for details.
Powertrain Coverage1 60 months/60,000 miles (engine, transmission/transaxle, front-wheel-drive system, rear-wheel drive, seatbelts and airbags).
Rust-Through Coverage1 60 months/unlimited miles (corrosion perforation of sheet metal).
Emissions Coverage1 Coverages vary under Federal and California regulations. Refer to applicable Warranty & Maintenance Guide for details.
For Toyota hybrid vehicles beginning with model year 2020, the hybrid (HV) battery is covered for 10 years from original date of first use or 150,000 miles, whichever comes first. Coverage is subject to the terms and conditions of your New Vehicle Limited Warranty. See Owner's Warranty and Maintenance Guide for details.
Read More For Toyota hybrid vehicles beginning with model year 2020, the hybrid (HV) battery is covered for 10 years from original date of first use or 150,000 miles, whichever comes first. Coverage is subject to the terms and conditions of your New Vehicle Limited Warranty. See Owner's Warranty and Maintenance Guide for details.
Toyota 1ZR engine specs
Manufacturer | Toyota Motor Manufacturing West Virginia Shimoyama Plant |
Also called | Toyota 1ZR |
Production | 2007-present |
Cylinder block alloy | Aluminum |
Configuration | Straight-4 |
Valvetrain | DOHC 4 valves per cylinder |
Piston stroke, mm (inch) | 78.5 (3.09) |
Cylinder bore, mm (inch) | 80.5 (3.17) |
Compression ratio | 10.2 10.7 |
Displacement | 1598 cc (144.1 cu in) |
Power output | 92 kW (126 HP) at 6,000 rpm 97 kW (134 HP) at 6,400 rpm |
Torque output | 157 Nm (116 lb·ft) at 5,200 rpm 160 Nm (118 lb·ft) at 4,400 rpm |
Redline | 6,600 |
HP per liter | 78.8 83.9 |
Fuel type | Gasoline |
Weight, kg (lbs) | – |
Fuel consumption, L/100 km (mpg) -City -Highway -Combined | for Corolla E140 8.9 (26) 5.8 (40) 6.9 (34) |
Turbocharger | Naturally aspirated |
Oil consumption , L/1000 km (qt. per miles) | up to 1.0 (1 qt. per 750 miles) |
Recommended engine oil | 0W-20 5W-20 5W-30 10W-30 |
Engine oil capacity, L (qt.) | 4.7 (5.0) |
Oil change interval, km (miles) | 5,000-10,000 (3,000-6,000) |
Normal engine operating temperature, °C (F) | – |
Engine lifespan, km (miles) -Official information -Real | – 250,000-300,000 (150,000-180,000) |
Tuning, HP -Max HP -No life span loss | 200+ – |
The engine is installed in | Toyota Avensis Toyota Corolla Toyota Auris Toyota Verso Lotus Elise |
Toyota 1ZR-FE/FAE engine reliability, problems and repair
The ZR models were introduced in 2007. They replace Toyota ZZ engines. They included 1.6-liter 1ZRs, 1.8-liter 2ZR, and 2.0 liter 3ZR. In addition to those ones, the 1.6 liter 4ZR and 1.8 liter 5ZR were produced for a Chinese market. The younger and quite a popular 1ZR type replaced the 3ZZ engine. For decreasing sleeves tension in the 1ZR, the cylinder axle isn’t crossed with the crankshaft axle.
Inside the cylinder head, a variable valve timing Dual VVT-i started to be applied on the intake and exhaust camshafts. In addition to this, a Valvematic system controlling intake valve elevation appeared. Controlling range is 0,9 – 10,9 mm. Inside the 1ZR, the hydraulic lifters were located. So, one doesn’t need to adjust the valves.
By a new Toyota trend, the 1ZR engine has got an aluminium block without any repair size. Open ptn file. That thing impacts the engine’s reliability and maintainability. Having run 150,000 miles (250,000km) and more, you will probably have to replace the engine with a new one.
Inside the cylinder head, a variable valve timing Dual VVT-i started to be applied on the intake and exhaust camshafts. In addition to this, a Valvematic system controlling intake valve elevation appeared. Controlling range is 0,9 – 10,9 mm. Inside the 1ZR, the hydraulic lifters were located. So, one doesn’t need to adjust the valves.
By a new Toyota trend, the 1ZR engine has got an aluminium block without any repair size. Open ptn file. That thing impacts the engine’s reliability and maintainability. Having run 150,000 miles (250,000km) and more, you will probably have to replace the engine with a new one.
Toyota 1ZR engine modifications and differences
1. The 1ZR-FE model (2007 – present) is the main engine fitted with a dual VVTi with its compression ratio of 10.2, power of 124 HP at 6000 rpm, and a torque of 157 Nm (116 lb•ft) at 5200 rpm. The given motor was provided for Toyota Corolla and Toyota Auris.
2. The 1ZR-FAE model (2009 – present) is similar to the 1ZR-FE, bu it has got a Dual-VVTi and Valvematic. Its compression ratio has been increased to 10.7, engine capacity comprises 132 horsepower at 6400 rpm, and torque is 160 Nm (118 lb•ft) at 4400 rpm. The engine was installed in Toyota Corolla, Auris, Avensis, Verso and Lotus Elise.
2. The 1ZR-FAE model (2009 – present) is similar to the 1ZR-FE, bu it has got a Dual-VVTi and Valvematic. Its compression ratio has been increased to 10.7, engine capacity comprises 132 horsepower at 6400 rpm, and torque is 160 Nm (118 lb•ft) at 4400 rpm. The engine was installed in Toyota Corolla, Auris, Avensis, Verso and Lotus Elise.
Toyota 1ZR engine problems and malfunctions
1. High oil consumption. It is common with the first modifications of the ZRs. To solve it, you need to use motor oil having a W30 viscosity level. If it doesn’t help and if the 1ZR keeps consuming much oil, you should check engine cylinder compression. There must be some problem with the engine’s valve stem seals and piston rings.
2. Knocking noise inside the 1ZR. It is the timing chain tensioner that usually makes noise at average rotations. Apart from that, the alternator belt can also make noise and whistle. Check it and buy a new one if necessary.
3. Rough idle. Check the condition of the throttle body and throttle position sensor.
Besides, having run 30,000 – 50,000 miles (50,000-70,000 km), your car can have some problems associated with the water pump. It often leaks and makes noise in the 1ZR. Buy a new water pump to replace the old one. If the engine doesn’t want to warm up to the necessary temperature, inspect the thermostat for it could have broken down. The problems with the VVTi valve are seldom. Once the car has faced them, its power gets decreased.
Nevertheless, the above-mentioned troubles are quite rare if you vehicle is appropriately maintained. In such a case the 1ZR can stand out about 150,000 miles ( 250,000 km) of mileage.
2. Knocking noise inside the 1ZR. It is the timing chain tensioner that usually makes noise at average rotations. Apart from that, the alternator belt can also make noise and whistle. Check it and buy a new one if necessary.
3. Rough idle. Check the condition of the throttle body and throttle position sensor.
Besides, having run 30,000 – 50,000 miles (50,000-70,000 km), your car can have some problems associated with the water pump. It often leaks and makes noise in the 1ZR. Buy a new water pump to replace the old one. If the engine doesn’t want to warm up to the necessary temperature, inspect the thermostat for it could have broken down. The problems with the VVTi valve are seldom. Once the car has faced them, its power gets decreased.
Nevertheless, the above-mentioned troubles are quite rare if you vehicle is appropriately maintained. In such a case the 1ZR can stand out about 150,000 miles ( 250,000 km) of mileage.
Toyota 1zr Fe Engine Manual Pdf
Toyota 1ZR engine tuning
Toyota 1zr Fe Engine Manual Download
1ZR Turbo. 1ZR-FTE
Properly building the 1ZR turbo engine is described HERE. They take a 2ZR modification as an example. As far as the engines are alike, the 1ZR/3ZR types have the same features.
Toyota 1zr Fe Engine Manual 2017
1ZR to 2ZR. 1ZR Stroker
For displacement increase in the 1ZR to 1.8-litre, you need to buy a crankshaft and some 2ZR pistons. They will work on the stock 1ZR ECU. Though, you’d rather go and buy a 2ZR ECU.
Toyota 2zr Fe Engine
(3 votes, average: 5.00 out of 5)
1zr Fe Engine
Loading..